Reliability Centred Maintenance (RCM)
For Onshore & Offshore Process Facilities

Reliability Centered Maintenance (RCM) is a proven methodology for developing effective maintenance strategies. It is a reliability optimization tool that captures daily decisions on repair procedures, their impact on planned execution and analyze the information for understanding future reliability, resulting in:


Reliability Centred Maintenance (RCM)


Doing the right things at the right time
Applications of appropriate strategies for each type of costequipment
Minimizing
Employing the right tool
Identifying and correcting the faults quickly
Taking appropriate actions with required information being captured

RCM Related Services

VELOSI services do not stop at delivering the RCM study report, but offer following optional services:
Task bundling ( job packing)
Preparation of task list and maintenance plan
Load leveling and initial resource planning (prior to upload in CMMS)
Preparation of PMRs (Preventive Maintenance Routines)
 Data Mapping and assistance to upload in the CMMS
Establishment of KPIs and help client to launch a living program

VELOSI RCM Methodology:

VELOSI’s RCM Methodology is a Risk-Based approach which includes the following steps:
Screening analysis
FMEA (Failure Mode & Effect Analysis)
Risk analysis
Risk Based Maintenance (RBM) strategy development

Maintenance Strategy

Maintenance strategies developed include:
Screening analysis
FMEA (Failure Mode & Effect Analysis)
Risk analysis
Functional Testing
Corrective Maintenance
One Time Task
Vendor Maintenance
Inspection Program (RBI)
Regulatory Mandated
Redesign or Operational Changes

Software tool used for RCM

VAIL-RCM is a VELOSI in-house developed RCM tool which provides RCM Analysis, Data Management and Reporting. This software is based on OREDA Offshore Reliability Data 2002 Standards and provides extensive Customization Capabilities. It helps to analyze RCM in three levels (FMEA/FMECA, Risk Analysis and Plant Maintenance Routines). Its key features include:
In-built FMEA and reliability data for equipment based on OREDA, works like an expert system
Capability to perform FMECA, risk analysis and planned maintenance routines
Advance reporting features (incl. Trends)
Advanced user view capabilities
MTBF & MTTR strategy for reliability analysis
Risk matrix methodology
Advance data importing/exporting features

The benefits of using RCM

Identify and correct chronic recurring equipment problems
Avoid production losses caused by unexpected failures of critical equipments
Increase intervals between turnarounds
Decrease in hidden failures & process trips
Identify equipment that is deemed ’non-critical’
Eliminating many unnecessary maintenance tasks VAIL-RCM Analysis Levels
FMECA
VAIL-RCM performs FMECA (Failure Mode, Effects, and Criticality Analysis) based on its in-built database (OREDA offshore reliability database) in the most effective and efficient way
Operator reliability data (OREDA:2002)
Risk analysis
Preventive maintenance routines